PEPEX
Jaw Crusher
PEPEX
Jaw Crusher

PE/PEX Jaw Crusher

The jaw crusher is used in the first process of crushing all kinds of ores and rocks. It can process various ores with a compressive strength of no more than 320MPa to medium particle size at one time. It often forms a complete set of sand and stone production lines with cone crushers, counter impact crushers, sand-making machines, etc., which are widely used in mines, metallurgy, chemical industry, building materials, electricity Power, water conservancy, transportation and other fields. PE series is used for coarse crushing operations, and PEX series is used for medium crushing or fine crushing operations to meet different crushing needs.

1.Production capacity: 0.96-224T/H
2.Applicable materials: sand and stone field, mine mining, coal mining, concrete mixing station, dry powder mortar, power plant desulphurisation, quartz sand, etc.
3.Scope of application: river pebble, granite, basalt, iron ore, limestone, quartzite, pyrolite, iron ore, gold ore, copper ore, etc.
  • The crushing ratio is large, and the product particle size is uniform.
  • Simple structure, easy maintenance, lower operating costs.
  • The adjustment range of the discharge port is large, which can meet the requirements of different users.
  • The output is large and the crushing cavity is deep, which improves the feeding capacity and output.
  • The heat-treated forged eccentric shaft has high strength and good toughness.
  • Original factory accessories supply, worry-free operation.
  • Description

  • Parameters

  • Working principle

    The motor drives the eccentric shaft through the slot wheel through the triangular belt, so that the moving machine moves according to the adjusted trajectory, so as to break the materials in the crushing cavity. The rack is composed of the front wall, the back wall and the left and right side panels. On the wall in front of the rack, the gear plate is tightened with wedge bolts 6. The tooth plate is divided into three pieces. The size of the upper and lower pieces is the same, and the length of the middle block is relatively small, so as to adapt to the fast wear in the middle of the tooth plate and easy replacement, and the upper and lower pieces continue to be used. The left and right side walls of the rack are equipped with side guards 7 to prevent wear of the rack wall. ยท
    The box-type cast steel piece of Dongying is equipped with a Ying plate on the front and a guard plate on the top of the front. The upper part is suspended on the frame with the eccentric shaft and roller bearing, and the lower part is supported on the elbow plate and in rolling contact. There are flywheels and slot wheels at both ends of the eccentric shaft.
    The other end of the elbow plate is also in rolling contact with the adjustment seat 8. In addition to supporting the movement, the elbow plate also has an insurance effect when foreign objects that cannot be broken from outside enter the crushing cavity and the load of the crusher increases, it also has a safe effect, that is, self-breaking. So as to protect other parts from damage.
    The adjustment seat is suspended on the back wall of the rack with two adjustment screws through the right-angled iron. The angle between the elbow plate and the movement can be fine-tuned by the gasket. When the discharge port needs to be adjusted, the adjustment gaskets of different thicknesses can be inserted through the adjustment seat of the oil-pressure roofing machine to achieve the purpose of adjustment.
    Jaw Crusher
  • Product instructions for use

    1. After the crusher is running normally, it can start feeding.
    2. Crushed materials should be evenly added to the crushing cavity and should avoid side feeding to prevent load mutation or unilateral load surge.
    3. Under normal operation, the temperature rise of the bearing should be controlled within 35โ„ƒ, and the highest temperature should not exceed 70โ„ƒ. If the temperature exceeds 70โ„ƒ, immediately shut down for inspection, troubleshoot the abnormal cause and deal with it in time.
    4. Before parking, you should stop adding. After the crushed material is completely discharged in the crushing cavity, the motor can be turned off.
    5.During crushing, if the stop is caused by material blockage in the crushing chamber, the motor should be turned off immediately. The material must be removed before it can be started again.
    6.After one end of the jaw plate is worn out, it can be used up and down.

    PEPEX
  • Maintenance

    1. According to the working condition of the lubrication point, pull the lubrication handle in time to refuel the lubrication point to ensure the normal operation of the machine and extend the service life.
    2.The grease used in this machine should be determined according to the place of use of the machine, temperature and other conditions. Generally, calcium-based, sodium-based or calcium-sodium-based grease can be used.
    3.The grease filling amount of the bearing seat is 50%~70% of its volume. When changing the oil, clean the roller bearing track with clean gasoline/kerosine.
    4. Cut off the power supply during maintenance, and use the original factory-aded accessories for consumable parts. Long-term deactivation needs to be cleaned and rust-proof.

    Jaw Crusher
Model Feedย opening

(mm)

Max.Feedsize

(mm)

Dischargeย openingย range

(mm)

Capacity

(mยณ/h)

Power

(kw)

Weight(t)
PE-150ร—250 150ร—250 125 10-40 0.96-4.8 5.5 0.81
PE-250ร—400 250ร—400 210 20-80 5-21 15 2.8
PE-400ร—600 400ร—600 340 40-100 16-64 30 6.5
PE-500ร—750 500ร—750 425 50-100 45-100 55 10.3
PE-600ร—900 600ร—900 500 65-160 48-120 55/75 15.5
PE-750ร—1060 750ร—1060 630 80-140 51-208 110 28
PE-800ร—1060 800ร—1060 650 100-160 136-250 110 30
PE-870ร—1060 870ร—1060 660 200-260 181-260 110 30.5
PE-900ร—1200 900ร—1200 750 100-200 144-304 132 50
PE-1000ร—1200 1000ร—1200 850 195-265 315-342 132 51
PE-1200ร—1500 1200ร—1500 1000 150-350 300-800 220 83
PE-1500ร—1800 1500ร—1800 1200 220-350 450-1000 355 122
PEX-150ร—750 150ร—750 120 18-48 8-25 15 3.5
PEX-250ร—750 250ร—750 210 25-60 12-35 22 4.9
PEX-250ร—1000 250ร—1000 210 25-60 16-52 30/37 6.5
PEX-250ร—1200 250ร—1200 210 25-60 20-60 37 7.7
PEX-300ร—1300 300ร—1300 250 20-90 16-104 75 11
PEV-430ร—650 430ร—650 380 40-100 40-88 45 5.1
PEV-500ร—900 500ร—900 430 50-100 50-110 55 10
PEV-600ร—900 600ร—900 500 70-130 85-170 75 13
PEV-750ร—1060 750ร—1060 650 80-140 115-224 110 24.2
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OUR PRODUCTS

Best-selling Products

Jaw Plate

This product is a special tooth plate for the Star jaw crusher. It is the core wear-resistant accessory of the equipment. It is installed in the crushing cavity of the crusher and cooperates with the moving jaw to complete the material crushing through extrusion. It is suitable for the full series of models of the planet jaw crusher to ensure the stable operation.

Blow Bar

The special plate hammer of the counterattack crusher is the core crushing accessory of the equipment. It is installed inside the crushing cavity and cooperates with the counterattack plate and lining plate to crush the material through high-speed impact. It is a key component to realise material crushing, which directly affects the crushing efficiency and the quality of the finished product.

Liner Plate

The special lining plate of the counterattack crusher is the core wear-resistant and fragile accessory of the equipment. It is installed on the inner wall of the crushing cavity and directly contacts with the material. It can not only protect the equipment cavity from the impact and wear of the material, but also assist the plate hammer to complete the impact crushing of the material. It is a key consumable to ensure the long-term stable and efficient operation of the equipment.

Impact Plate

The special counterattack plate for the counterattack crusher is the core wear-resistant crushing accessory of the equipment. It is installed inside the crushing cavity and cooperates with the plate hammer to complete the material crushing through impact. At the same time, it protects the equipment cavity to avoid the direct wear of the material. It is a key consumable to ensure the efficiency and stability of the crushing operation.

Jaw Stock

The jaw crusher moving jaw is the core crushing component that drives material crushing through reciprocating movement and ensures normal equipment operation.
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SERVICES

Services

Overseas Customer Full Process Cooperation Service Cases1

Overseas Customer Full Process Cooperation Service Cases

Project Overview Starย Machinery is deeply engaged in the field of mine crushing equipment, providing global customers with one-stop services for pre-sale technical communication, on-site factory inspection, program customisation, business negotiation, contract signing, and after-sales technical guarantee. This overseas customer visit and cooperation fully presents the whole process from technical docking, factory verification to signing a contract, highlighting our professional technical strength and intimate overseas service system.   Service process In-depth technical discussion to accurately match project needs Our core management team, technical engineers and foreign trade business backbone carry out multiple rounds of special negotiations with overseas customers. Combined with the customer’s local mine working conditions, production capacity targets and material characteristics, we communicate in depth around the core contents of equipment selection, complete configuration, technical parameters, delivery cycle, after-sales standards, etc. Relying on many years of industry precipitation and enterprise strength, we customise exclusive crushing and screening project solutions for customers to accurately solve customer project pain points.     Field inspection of the factory area, on-site verification of hardcore technology The technical team will accompany the customer into the production workshop and intelligent control centre throughout the whole process to check the production process, core components and intelligent control system on the spot. The engineer demonstrated the operation of the equipment control panel on the spot, explained the operation principle of the equipment, quality inspection process, debugging specifications and maintenance points, verified the technical performance item by item, and let customers intuitively feel the quality and quality control system of the equipment with real production strength and mature technical ability.         Business signing and establishing long-term strategic cooperation After technical confirmation and finalisation of the plan, the two sides formally negotiated the details of cooperation and signed a cooperation agreement. Our company is simultaneously committed to providing full-cycle after-sales services such as equipment installation guidance, overseas technical training, lifelong operation and maintenance support, establishing deep mutual trust with standardised and standardised cooperation processes, and achieving a long-term and stable strategic partnership.    
service

State-owned enterprise team visits in-depth technical exchange to empower industry cooperation

Project Overview As a strong manufacturing enterprise in the field of mine crushing equipment for many years, Star Machinery has been recognised by many state-owned enterprises with its mature production technology, perfect quality control system and professional technical research and development capabilities. A number of core teams of state-owned enterprises came to our company to carry out on-site factory visits, technical discussions and exchanges. Our company provides a full range of services for on-site inspection of factories, explanation of production processes, docking of technical plans, and exchange of industry experience, and deepen industry cooperation.   Service process High-level discussion and exchange to explore the technical direction of the industry together Our company’s management and technical core team held a special symposium with representatives of visiting state-owned enterprises. The two sides have in-depth exchanges around the research and development of mine crushing equipment, the construction of sand and stone aggregate projects, the localisation and upgrading of equipment, and the application of intelligent production. Combined with industry policies and market trends, they discussed issues such as equipment optimisation, project implementation and long-term cooperation to lay the foundation for subsequent industry collaboration. A number of enterprise honours displayed in the background visually show the strong comprehensive strength and reputation of our company in the industry.     Field inspection of the factory area, on-site display of hard verification power The technical person in charge of our company accompanied the state-owned enterprise team into the production workshop throughout the whole process, wearing safety protective equipment to visit the whole process of production. From core wear-resistant casting, whole machine assembly and processing, to equipment quality inspection and control, intelligent production application, engineers explain the production process, core technology, production capacity scale and quality control standards one by one, demonstrate the strength of equipment manufacturing on the spot, and answer technical questions of the state-owned enterprise team about equipment performance, customised production, working condition adaptation and other technical questions. .     The exchange of technical experience enables the win-win development of the industry Through face-to-face technical discussion and field observation, the two sides realise the two-way interoperability of industry technology, project experience and equipment application plan. Our company fully demonstrates the full-chain manufacturing ability of mine crushing equipment, combines the needs of large-scale projects of state-owned enterprises, outputs adaptive technical solutions, provides reliable equipment support for large-scale mines and infrastructure sand and stone projects of state-owned enterprises with professional technical services and perfect production support, and expands diversified industry cooperation models.    
Government and enterprise leaders come to inspect technology-enabled mining equipment cooperation4

Government and enterprise leaders come to inspect technology-enabled mining equipment cooperation4

Project Overview Star Machinery has been engaged in the research and development and manufacturing of mining crushing equipment for many years. With advanced production equipment, strict quality control system and professional technical research and development strength, it has been highly recognised by government and enterprise units. The leading team of government and enterprises will come to our production base for a field visit. Our company will provide full-process services such as a real-time visit to the factory, explanation of production technology, demonstration of equipment technology, and in-depth exchange in the industry, so as to fully demonstrate the hard strength and technical service ability of the enterprise and deepen the cooperation between the government and enterprise.   Service process Field visit to the factory area to visually show the manufacturing strength The person in charge and the technical backbone of our company accompanied the leading team to go deep into the production workshop and visited the large-scale processing equipment, the whole machine assembly workshop and the production area of core components on the spot. Focussing on the processing technology of large-scale crushing equipment, intelligent production process, capacity allocation scale, production safety specifications and other contents, our company’s large-scale and standardised production and manufacturing capabilities are displayed in an all-round way.       Equipment Technical Explanation and Professional Demonstration of Core Advantages Technical engineers provided on-site demonstrations of the intelligent control system of the crushing equipment to the visiting team. They provided detailed explanations of the equipment’s operating principles, control logic, performance advantages, wear-resistant component configuration, and working condition adaptation solutions. For the equipment application needs of large-scale mines and infrastructure sand and gravel projects, they answered questions one by one, intuitively showcasing our company’s core competitiveness in equipment research and development and technological innovation.       In-depth industry exchange, enabling project implementation cooperation The two sides carried out in-depth exchanges on the localisation and upgrading of mining equipment, the supporting equipment of large-scale infrastructure projects, and the development of green intelligent crushing technology. Based on the construction needs of large-scale government and enterprise projects, our company shares a complete set of crushing and screening solutions and full-cycle technical service models. With excellent quality, professional technology and perfect services, we provide reliable equipment guarantee for the implementation of government and enterprise projects and reach an in-depth cooperation consensus.    
International Exhibition Brand Display Global Customer Accurate Docking Service3

International Exhibition Brand Display Global Customer Accurate Docking Service

Project Overview Star Machinery actively participates in professional exhibitions of large-scale engineering machinery and mining equipment at home and abroad. With the exhibition as a bridge, it provides global customers with one-stop services for equipment physical display, face-to-face technical exchange, business negotiation, program customisation, international cooperation docking, broadening global market channels and creating an international mining equipment brand. Like, providing efficient and accurate early docking services for overseas customers.   Service process On-site display of boutique equipment, intuitively presenting the hard verification power At this international exhibition, our company made a big appearance with core star equipment such as cone crushers and large jaw crushers. Bring the whole machine to the exhibition site to display the appearance, structural design, core technology and manufacturing quality of the equipment in an all-round way, so that customers at home and abroad can intuitively feel the product performance, production strength and technical advantages of Planet Machinery, and quickly establish brand recognition.     One-on-one business technology negotiation to accurately match overseas needs During the exhibition, our foreign trade and technical team had face-to-face in-depth communication with customers from all over the world. According to the mining conditions, production capacity needs and material characteristics of the customer’s region, we will explain equipment selection, complete sets of solutions, wear-resistant parts configuration, delivery cycle, after-sales guarantee and other contents on the spot, and customise exclusive crushing and screening solutions one-on-one to efficiently solve customer project questions.     Expand global cooperation channels and build a long-term cooperation bridge Through the professional exhibition platform, we can accurately connect with overseas agents, mining project investors and engineering contractors, and deeply exchange long-term agency cooperation, project supporting supply, overseas localisation services and other modes. With professional technical explanation, perfect service system and reliable product quality, we will win the trust of overseas customers, continue to expand the global market layout, and empower overseas mines and gravel aggregate projects to land.  

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